600/1000V XLPE Insulated, PVC Sheathed, Armoured Power Cables (2-5 Cores)

FGD400 1RV-R (CU/XLPE/PVC 600/1000V Class 2)
FGD400 1RVMV-R (CU/XLPE/PVC/SWA/PVC 600/1000V Class 2)

Flame Retardant Power & Control Cables

Application

The cables are mainly used in power stations, mass transit underground passenger systems,
airports, petrochemical plants, hotels, hospitals, and high-rise buildings.

Standards

Basic design adapted to IEC 60502-1; BS 5467

Fire Performance

Flame Retardance (Single Vertical
Wire Test)**

EN 60332-1-2; IEC 60332-1-2; BS EN 60332-1-2; VDE
0482-332-1 ; NBN C 30-004 (cat. F1); NF C32-070-2.1(C2); CEI 20-35/1-2; EN 50265-2-1*; DIN VDE 0482-265-2-1*

Reduced Fire Propagation
(Vertically-mounted bundled wires
& cable test)**

EN 60332-3-24 (cat. C); IEC 60332-3-24; BS EN 60332-3-24; VDE 0482-332-3; NBN C 30-004 (cat. F2); NF C32-070-2.2(C1); CEI 20-22/3-4; EN 50266-2-4*; DIN VDE 0482-266-2-4

Note: Asterisk ** denotes that the standard compliance is optional, depending on the oxygen index of the PVC
compound and the cable design.

Voltage Rating

600/1000V

Cable Construction

Conductor: Plain annealed copper wire, stranded according to IEC(EN) 60228 class 2.
Insulation: Extruded cross-linked XLPE compound.
Inner Sheath(optional): PVC Compound
Armouring(optional): Galvanized Steel Wire
Outer Sheath: Thermoplastic PVC compound. UV resistance, hydrocarbon resistance, oil resistance,
anti rodent and anti termite properties can be offered as option. Compliance to fire performance
standard (IEC 60332-1, IEC 60332-3, UL 1581, UL 1666 etc) depends on the oxygen index of the
PVC compound and the overall cable design. LSPVC can also be provided upon request.

Colour Code

Insulation Colour as per BS7671

 

With Earth Conductor

Without Earth Conductor

2Cores

-

Brown, Blue

3Cores

Yellow/Green, Brown, Blue

Brown, Gray, Black

4Cores

Yellow/Green, Brown, Gray, Black

Brown, Gray, Black, Blue

5Cores

Yellow/Green, Brown, Gray, Black, Blue

Brown, Gray, Black, Blue, Black

Above 5 Cores

Yellow/Green, Black Numbered

Black Numbered


Sheath Colour: Black (other colors upon request)

Physical And Thermal Properties

Temperature range during operation: Max.90°C for XLPE
250°C in short-circuit for 5secs max.
Minimum bending radius: 8 x Overall Diameter (unarmoured cable)
10 x Overall Diameter (armoured cable)

Construction Parameters

Conductor FGD400 1RV-R FGD400 1RVMV-R

No. of Core
X Cross Section

No./ Nominal Diameter of
Strands

Nominal Insulation Thickness

Unarmoured Armoured

Nominal Overall Diameter

Approx. Weight

Diameter Over Inner Sheath

Armour Wire Diameter

Nominal Overall Diameter

Approx. Weight

mm2 No./mm mm mm mm mm mm mm kg/km
2Cores

2G1.5

7/0.53

0.7

10.0

126

8.5

0.9

13.9

350

2G2.5

7/0.67

0.7

10.8

158

9.3

0.9

14.7

400

2G4

7/0.85

0.7

11.9

205

10.4

0.9

15.8

475

2G6

7/1.04

0.7

13.0

264

11.5

0.9

16.9

560

2G10

7/1.35

0.7

14.9

378

13.4

1.25

19.5

810

2G16

7/1.70

0.7

17.0

534

15.5

1.25

21.6

980

2G25

7/2.14

0.9

20.4

650

18.9

1.6

25.7

1410

2G35

7/2.52

0.9

22.7

880

21.2

1.6

28.0

1930

3Cores

3G1.5

7/0.53

0.7

10.5

145

9.0

0.9

14.4

390

3G2.5

7/0.67

0.7

11.4

185

9.9

0.9

15.3

450

3G4

7/0.85

0.7

12.5

247

11.0

0.9

16.4

540

3G6

7/1.04

0.7

13.8

323

11.6

1.25

17.7

745

3G10

7/1.35

0.7

15.8

474

14.3

1.25

20.4

950

3G16

7/1.70

0.7

18.0

682

16.5

1.25

23.0

1250

3G25

7/2.14

0.9

21.7

910

20.2

1.6

27.0

1840

3G35

7/2.52

0.9

24.0

1180

22.4

1.6

29.2

2050

3G50

19/1.78

1.0

25.5

1600

24.2

1.6

31.2

2590

3G70

19/2.14

1.1

29.0

2240

28.2

2.0

36.2

3560

3G95

19/2.52

1.1

33.5

3050

31.7

2.0

40.1

4590

3G120

37/2.03

1.2

37.5

3800

36.0

2.0

44.6

5810

3G150

37/2.25

1.4

40.5

4640

39.5

2.5

49.5

6920

3G185

37/2.52

1.6

45.0

5870

43.3

2.5

53.5

8340

3G240

61/2.25

1.7

50.5

7670

48.4

2.5

59.0

10450

3G300

61/2.52

1.8

57.0

9460

54.4

2.5

65.4

12700

3G400

61/2.85

2.0

63.0

11945

57.8

2.5

70.0

15326

3Cores+1Core Earth Conductor

3G10+6

7/1.35

0.7

16.5

543

17.6

1.25

20.1

1042

3G16+10

7/1.70

0.7

18.85

793

20.6

1.25

22.5

1567

3G25+10

7/2.14

0.9

22.1

1021

26.3

1.25

23.6

2091

3G25+16

7/2.14

0.9

23.0

1070

26.6

1.25

25.8

2150

3G35+16

19/1.53

0.9

24.3

1349

26.8

1.6

27.7

2390

3G35+25

19/1.53

0.9

25.2

1470

27.2

1.6

28.6

2505

3G50+16

19/1.78

1

26.1

1769

28.5

1.6

29.8

2916

3G50+25

19/1.78

1

27.3

1890

29.2

1.6

31.3

3107

3G50+35

19/1.78

1

27.8

1995

30.0

1.6

32.0

3175

3G70+25

19/2.14

1.1

30.2

2530

34.0

2.0

35.0

3203

3G70+35

19/2.14

1.1

30.9

2660

34.5

2.0

35.9

4067

3G70+50

19/2.14

1.1

31.5

2840

35

2.0

36.8

4310

3G95+16

19/2.52

1.1

34.6

3240

36.3

2.0

38.0

4856

3G95+25

19/2.52

1.1

35.1

3340

36.7

2.0

39.3

5047

3G95+35

19/2.52

1.1

36.0

3470

37.2

2.0

40.2

5115

3G95+50

19/2.52

1.1

36.8

3650

37.6

2.0

41.4

5289

3G120+35

37/2.03

1.2

38.2

3920

39.4

2.5

44.0

6160

3G120+50

37/2.03

1.2

39.1

4400

39.9

2.5

44.9

6473

3G120+70

37/2.03

1.2

40.0

4610

40.3

2.5

45.6

6793

3G120+95

37/2.03

1.2

41.2

4820

41.2

2.5

46.8

7120

3G150+50

37/2.25

1.4

41.5

5240

45.0

2.5

49.7

7549

3G150+50

37/2.25

1.4

42.3

5450

45.2

2.5

49.8

7565

3G150+95

37/2.25

1.4

43.6

5660

45.5

2.5

50.8

8196

3G150+120

37/2.25

1.4

44.8

6240

46.0

2.5

51.8

8590

3G185+70

37/2.52

1.6

46.0

6470

50.4

2.5

54.0

8950

3G185+95

37/2.52

1.6

47.5

6680

50.6

2.5

54.7

9573

3G185+120

37/2.52

1.6

47.9

6990

51.0

2.5

55.8

9968

3G185+150

37/2.52

1.6

48.5

7395

51.6

2.5

56.6

1023

3G240+70

61/2.25

1.7

49.2

7580

57.0

2.5

56.0

11294

3G240+95

61/2.25

1.7

52.3

8480

58.0

2.5

57.9

11620

3G240+120

61/2.25

1.7

53.4

8690

59.0

2.5

61.0

12015

3G240+150

61/2.25

1.7

54.9

9095

60.0

2.5

62.2

12373

3G300+95

61/2.52

1.8

55.6

9380

63

2.5

64.7

13803

3G300+120

61/2.52

1.8

58.1

10480

64.2

2.5

65.9

14197

3G300+150

61/2.52

1.8

57.3

11170

65.7

2.5

66.8

14556

3G300+185

61/2.52

1.8

58.7

11480

66.4

2.5

68.1

15015

3G300+240

61/2.52

1.8

62.4

11290

67

2.5

69.4

15697

4Cores

4G1.5

7/0.53

0.7

11.3

169

10.0

0.9

15.4

430

4G2.5

7/0.67

0.7

12.3

220

10.8

0.9

16.2

505

4G4

7/0.85

0.7

13.6

297

12.1

0.9

17.5

710

4G6

7/1.04

0.7

15.0

392

13.5

1.25

19.6

855

4G10

7/1.35

0.7

17.2

585

15.7

1.25

21.8

1120

4G16

7/1.70

0.7

19.7

851

18.2

1.6

25.0

1600

4G25

7/2.14

0.9

23.9

1200

22.4

1.6

29.2

2160

4G35(S)

7/2.52

0.9

25.0

1600

24.4

1.6

31.4

2560

4G50(S)

19/1.78

1.0

28.0

2200

28.0

1.6

35.2

3180

4G70(S)

19/2.14

1.1

32.0

3050

32.2

2.0

40.6

4490

4G95(S)

19/2.52

1.1

37.0

4070

36.0

2.0

44.6

5725

4G120(S)

37/2.03

1.2

42.0

5915

38.0

2.5

50.0

7550

4G150(S)

37/2.25

1.4

46.0

6350

42.8

2.5

53.0

8555

4G185(S)

37/2.52

1.6

50.0

7890

48.4

2.5

59.0

10560

4G240(S)

61/2.25

1.7

57.0

10400

55.0

2.5

66.0

13180

4G300(S)

61/2.52

1.8

63.0

12810

59.6

2.5

71.0

16100

4G400(S)

61/2.85

2.0

71.0

15869

66.1

3.15

79.4

20715

4G500(S)

61/3.20

2.2

78.0

20300

74.6

3.15

88.5

25347

4Cores+1Core Earth Conductor

4G10+6

7/1.35

0.7

19

654

17.6

1.25

26.1

1362

4G16+10

7/1.70

0.7

21.95

962

20.6

1.25

27.3

1473

4G25+10

7/2.14

0.7

26.65

1311

26.3

1.25

32.6

1680

4G25+16

7/2.14

0.7

27.3

1369

26.6

1.25

33.4

2012

4G35+16

19/1.53

0.9

27.6

1769

25.6

1.6

44.5

2940

4G35+25

19/1.53

0.9

28.4

1890

26.2

1.6

46.2

3050

4G50+16

19/1.78

1

29.4

2369

28.5

1.6

48.2

3560

4G50+25

19/1.78

1

31.6

2490

29.2

1.6

49.9

3670

4G50+35

19/1.78

1

33.6

3249

30.0

1.6

42.5

3759

4G70+25

19/2.14

1.1

34.2

3340

34

2.0

55.1

4980

4G70+35

19/2.14

1.1

35.6

3470

34.5

2.0

44.9

5036

4G70+50

19/2.14

1.1

37.8

3650

35

2.0

45.9

5468

4G95+16

19/2.52

1.1

41.5

4239

36.3

2.0

47.3

6105

4G95+25

19/2.52

1.1

42.6

4360

36.7

2.0

49.0

6215

4G95+35

19/2.52

1.1

43.3

4510

37.2

2.0

50.1

6325

4G95+50

19/2.52

1.1

44.1

4670

37.6

2.0

51.7

6455

4G120+35

37/2.03

1.2

42.6

6335

39.4

2.5

54.2

7968

4G120+50

37/2.03

1.2

43.8

6515

39.9

2.5

56.9

8280

4G120+70

37/2.03

1.2

45.9

6725

40.3

2.5

57.9

8511

4G120+95

37/2.03

1.2

46.4

6920

41.2

2.5

61.2

8790

4G150+70

37/2.25

1.4

47.3

6950

45.2

2.5

56.5

8879

4G150+95

37/2.25

1.4

48.5

7160

45.5

2.5

57.6

10179

4G150+120

37/2.25

1.4

50.2

7370

46.0

2.5

58.7

10739

4G185+70

37/2.52

1.6

53.7

7965

50.4

2.5

62.0

11200

4G185+95

37/2.52

1.6

52.4

8490

50.6

2.5

63.2

1263

4G185+120

37/2.52

1.6

53.9

8700

51.0

2.5

64.2

13050

4G185+150

37/2.52

1.6

55.6

8910

51.6

2.5

65.4

13680

4G240+70

61/2.25

1.7

59.4

9260

57

2.5

66.9

14140

4G240+95

61/2.25

1.7

59.4

9600

58

2.5

68.7

14420

4G240+120

61/2.25

1.7

61.9

11210

59.0

2.5

72.8

14763

4G240+150

61/2.25

1.7

63.4

11420

60.0

2.5

73.1

15241

4G300+95

61/2.52

1.8

67.8

12010

63

2.5

74.6

17467

4G300+120

61/2.52

1.8

64.0

12110

64.2

2.5

75.1

18050

4G300+150

61/2.52

1.8

66.1

13830

65.7

2.5

76.4

18662

4G300+185

61/2.52

1.8

71.5

14520

67

2.5

77.3

19031

4G300+240

61/2.52

1.8

72.0

14830

67

2.5

78.6

19878

5cores

5G1.5

7/0.53

0.7

13.7

205

9.9

0.9

18.6

537

5G2.5

7/0.67

0.7

14.9

265

10.8

0.9

19.6

631

5G4

7/0.85

0.7

16.3

360

12.1

0.9

21.2

860

5G6

7/1.04

0.7

18.2

478

15.8

1.5

23.7

1036

5G10

7/1.35

0.7

20.8

720

24

2.8

26.0

1358

5G16

7/1.70

0.7

24.2

1050

27

2.8

30.0

1940

5G25

7/2.14

0.9

29.4

1485

34

2.8

35.4

2619

5G35

19/1.53

0.9

30.3

1940

24.4

1.6

38.1

3140

5G50

19/1.78

1

34

2667

28.0

1.6

42.6

3555

5G70

19/2.14

1.1

38.5

3698

32.2

2.0

49.2

5444

5G95

19/2.52

1.1

44.6

4934

36.0

2.0

54.1

6941

5G120

37/2.03

1.2

5.8

7171

38.0

2.5

60.6

9154

5G150

37/2.25

1.4

55.6

7699

42.8

2.5

64.3

10372

5G185

37/2.52

1.6

60.4

9566

48.4

2.5

71.5

12828

5G240

61/2.25

1.7

69.1

12610

55.0

2.5

80

15980

5G300

61/2.52

1.8

76.4

15532

59.6

2.5

86.1

19521

5G400

61/2.85

2

86.1

19241

66.1

3.15

96.3

25116

Electrical Properties

Conductor Operating Temperature : 90°C
Ambient Temperature : 30°C

FGD400 1RZ1-R
Current-Carrying Capacities (Amp)
Conductor
crosssectional
area
Reference Method
4 (enclosed
in conduit
in thermally
insulating wall etc)
Reference
Method 3
(enclosed in
conduit on
a wall or in
trunking etc)
Reference Method
1 (clipped direct)
Reference
Method 11 (on a
perforated cable
tray, horizontal or
vertical)
Reference Method 12(free
air)
Horizontal
flat
spaced
Vertical
flat
spaced
Trefoil
  2
cables,
singlephase
a.c. or
d.c.
3 or 4
cables,
3-phase
a.c.
3 or 4
cables,
3-phase
a.c.
3 or 4
cables,
3-
phase
a.c.
2 cables,
singlephase
a.c. or
d.c. flat
and
touching
3 or 4
cables,
3-phase
a.c. flat
and
touching
or trefoil
2 cables,
singlephase
a.c. or
d.c. or
flat and
touching
3 or 4
cables,
3-phase
a.c. flat
and
touching
or trefoil
2 cables,
singlephase
a.c. or
d.c.
or 3 c
ables
three
phase
2
cables,
singlephase
a.c. or
d.c.
or 3
cables
three
phase
3 cables,
trefoil
3-phase
a.c.

1

2

3

4

5

6

7

8

9

10

11

12

mm2

A

A

A

A

A

A

A

A

A

A

A

1.5

18

17

22

19

25

23

-

-

-

-

-

2.5

24

23

30

26

34

31

-

-

-

-

-

4

33

30

40

35

46

41

-

-

-

-

-

6

43

39

51

45

59

54

-

-

-

-

-

10

58

53

71

63

81

74

-

-

-

-

-

16

76

70

95

85

109

99

-

-

-

-

-

25

100

91

126

111

143

130

158

140

183

163

138

35

125

111

156

138

176

161

195

176

226

203

171

50

149

135

189

168

228

209

293

215

274

246

209

70

189

170

240

214

293

268

308

279

351

318

270

95

228

205

290

259

355

326

375

341

426

389

330

120

263

235

336

299

413

379

436

398

495

453

385

150

300

270

375

328

476

436

505

461

570

524

445

185

341

306

426

370

545

500

579

530

651

600

511

240

400

358

500

433

644

590

686

630

769

711

606

300

459

410

573

493

743

681

794

730

886

824

701

400

-

-

684

584

868

793

915

849

1065

994

820

500

-

-

783

666

990

904

1044

973

1228

1150

936

Voltage Drop (Per Amp Per Meter)

Size of conductor

2 cables d.c.

2 cables, single-phase a.c.

3 or 4 cables, 3-phase a.c.

Ref. Methods 3 and 4 (enclosed in conduit etc, in or on a wall)

Ref. Methods 1 and 11 (clipped direct or on trays touching)

Ref. Methods 3 and 4 (enclosed in conduit etc, in or on a wall)

Ref. Methods 1,
11 and 12 (in trefoil)

Ref. Methods 1 and 11
(Flat and touching)

1

2

3

4

5

6

7

mm2

mV/A/m

mV/A/m

mV/A/m

mV/A/m

mV/A/m

mV/A/m

1.5

31

31

27

27

27

27

2.5

19

19

16

16

16

16

4

33

12

10

10

10

10

6

7.8

7.9

6.8

6.8

6.8

6.8

10

4.7

4.7

4.7

4

4

4

16

2.9

2.9

2.9

2.5

2.5

2.5

 

 

r

x

z

r

x

z

r

x

z

r

x

z

r

x

z

25

1.85

1.85

0.31

1.90

1.85

0.190

1.85

1.60

0.27

1.65

1.600

0.165

1.600

1.600

0.190

1.600

35

1.35

1.35

0.29

1.35

1.35

0.180

1.35

1.15

0.25

1.15

1.150

0.155

1.50

1.150

0.180

1.150

50

0.99

1.00

0.29

1.05

0.99

0.180

1.00

0.87

0.25

0.90

0.860

0.155

0.870

0.860

0.180

0.870

70

0.68

0.70

0.28

0.75

0.68

0.175

0.71

0.60

0.24

0.65

0.590

0.150

0.610

0.590

0.175

0.620

95

0.49

0.51

0.27

0.58

0.49

0.170

0.52

0.44

0.23

0.50

0.430

0.145

0.450

0.430

0.170

0.460

120

0.39

0.41

0.26

0.48

0.39

0.165

0.43

0.35

0.23

0.42

0.340

0.140

0.370

0.340

0.165

0.380

150

0.32

0.33

0.26

0.43

0.32

0.165

0.36

0.29

0.23

0.37

0.280

0.140

0.310

0.280

0.165

0.320

185

0.25

0.27

0.26

0.37

0.26

0.165

0.30

0.23

0.23

0.32

0.220

0.140

0.260

0.220

0.165

0.280

240

0.19

0.21

0.26

0.33

0.20

0.160

0.25

0.185

0.22

0.29

0.170

0.140

0.220

0.170

0.165

0.240

300

0.155

0.175

0.25

0.31

0.16

0.160

0.22

0.150

0.22

0.27

0.140

0.140

0.195

0.135

0.160

0.210

400

0.12

0.140

0.25

0.29

0.13

0.155

0.20

0.125

0.22

0.25

0.110

0.135

0.175

0.110

0.160

0.195

500

0.093

0.120

0.25

0.28

0.105

0.155

0.185

0.100

0.22

0.24

0.090

0.135

0.160

0.088

0.160

0.180

FGD400 1RZ1MZ1-R
Current-Carrying Capacities (Amp)

Conductor
crosssectional
area
Reference
Method 1 (clipped
direct)
Reference Method 11 (on
a perforated horizontal
cable trayor Reference
Method 13 [free air] )
In single-way
ducts
Laid direct in ground
one
2-core
cable
single
phase
a.c. or
d.c.
one
3-core
or
4-core
cable
3-phase
a.c.
one 2-core
cable single
phase a.c.
or d.c.
one 3-core
or 4-core
cable
3-phase
a.c.
one
2-core
cable
single
phase
a.c. or
d.c.
one
3-core or
4-core
cable
3-phase
a.c.
one
2-core
cable
single
phase
a.c. or
d.c.
one
3-core or
4-core
cable
3-phase
a.c.

1

2

3

4

5

6

7

8

9

mm2

A

A

A

A

A

A

A

A

1.5

27

23

29

25

-

23

-

28

2.5

36

31

39

33

-

30

-

36

4

49

42

52

44

-

40

-

48

6

62

53

66

56

-

50

-

60

10

85

73

90

78

-

65

-

80

16

110

94

115

99

115

94

140

115

25

146

124

152

131

145

125

180

150

35

180

154

188

162

175

150

215

180

50

219

187

228

197

210

175

255

215

70

279

238

291

251

260

215

315

265

95

338

289

354

304

310

260

380

315

120

392

335

410

353

355

300

430

360

150

451

386

472

406

400

335

480

405

185

515

441

539

463

455

380

540

460

240

607

520

636

546

520

440

630

530

300

698

599

732

628

590

495

700

590

400

787

673

847

728

660

560

790

670

Voltage Drop (Per Amp Per Meter)

Conductor cross-sectional area

2-core cable d.c.

2 cables, single-phase a.c. 3 or 4 cables, 3-phase a.c.

2 cables, single- phase a.c.

3 or 4 cables,
3-phase a.c.

In ducts or in ground

In ducts or
in ground

1

2

3 4

5

6

mm2

mV/A/m

mV/A/m mV/A/m

mV/A/m

mV/A/m

1.5

31.0

31.0 27.0

31.0

25.0

2.5

19.0

19.0

16.0

19.0

15.0

4

12.0

12.0

10.0

12.0

9.7

6

7.9

7.9

6.8

7.9

6.5

10

4.7

4.7

4.0

4.7

3.9

16

2.9

2.9

2.5

2.9

2.6

 

 

r

x

z

r

x

z

 

 

25

1.850

1.350

0.160

1.900

1.600

0.140

1.650

1.900

1.600

35

1.350

1.350

0.155

1.350

1.150

0.135

1.150

1.350

1.200

50

0.980

0.990

0.155

1.000

0.860

0.135

0.870

1.000

0.870

70

0.670

0.670

0.150

0.690

0.590

0.130

0.600

0.690

0.610

95

0.490

0.500

0.150

0.520

0.430

0.130

0.450

0.520

0.450

120

0.390

0.400

0.145

0.420

0.340

0.130

0.370

0.420

0.360

150

0.310

0.320

0.145

0.350

0.280

0.125

0.300

0.350

0.300

185

0.250

0.260

0.145

0.290

0.220

0.125

0.260

0.290

0.250

240

0.195

0.200

0.140

0.240

0.175

0.125

0.210

0.240

0.210

300

0.155

0.160

0.140

0.210

0.140

0.120

0.185

0.210

0.190

400

0.120

0.130

0.140

0.190

0.115

0.120

0.165

0.190

0.180